复旦大学：《材料失效分析 Materials Failure Analysis》课程教学资源（课件讲稿）第六章 重大设备的失效分析

目录 6.1核电装置的失效分析 62火电装置的失效分析 63风电设备的失效分析 64石化装置的失效分析 6.5化工设备的失效分析 66冶金设备的失效分析 67交通部件的失效分析 68电子电路的失效分析 69城市管网的失效分析

2 6.1 核电装置的失效分析 6.2 火电装置的失效分析 6.3 风电设备的失效分析 6.4 石化装置的失效分析 6.5 化工设备的失效分析 6.6 冶金设备的失效分析 6.7 交通部件的失效分析 6.8 电子电路的失效分析 6.9 城市管网的失效分析 目 录

61核电装置的失效分析 6.1.1典型案例分析 1.核电厂RCW热交换器传热钛管的失效分析与治理方案 2.核电厂凝汽器钛管异常减薄的失效分析与解决对策 3.核电厂汽轮机EH系统油动机密封圈意外泄漏的失效分析 4.核电厂乏燃料储存水闸门减速器异常断裂的失效分析 5.核电厂消氢系统工艺管道泄漏的失效分析与解决方案 6.核电厂汽轮机系统循环水泵地脚螺栓异常断裂的失效分析 7.核电厂汽轮机系统凝升泵角接触滚子轴承的失效分析 8.核电厂循环水泵闸阀驱动杆异常断裂的失效分析 9.核电厂核岛硼酸再循环泵转动轴意外断裂的失效分析 10.核电厂冷却循环水泵磨损的失效分析与解决对策 11.不同辐照剂量对核电电缆材料性能的影响分析及评价 12.核电厂用缠绕式换热器异常爆裂的失效分析

3 6.1.1 典型案例分析 1. 核电厂 RCW热交换器传热钛管的失效分析与治理方案 2. 核电厂凝汽器钛管异常减薄的失效分析与解决对策 3. 核电厂汽轮机EH系统油动机密封圈意外泄漏的失效分析 4. 核电厂乏燃料储存水闸门减速器异常断裂的失效分析 5. 核电厂消氢系统工艺管道泄漏的失效分析与解决方案 6. 核电厂汽轮机系统循环水泵地脚螺栓异常断裂的失效分析 7. 核电厂汽轮机系统凝升泵角接触滚子轴承的失效分析 8. 核电厂循环水泵闸阀驱动杆异常断裂的失效分析 9. 核电厂核岛硼酸再循环泵转动轴意外断裂的失效分析 10. 核电厂冷却循环水泵磨损的失效分析与解决对策 11. 不同辐照剂量对核电电缆材料性能的影响分析及评价 12. 核电厂用缠绕式换热器异常爆裂的失效分析 6.1 核电装置的失效分析

61核电装置的失效分析 13.不同辐照剂量对核电用电缆材料的性能影响分析 14.主泵径向止推轴承室O形密封圈的失效分析与解决对策 15先进压水堆蒸汽发生器管板储存过程中腐蚀失效分析与及预防 16.核电回路系统缠绕管换热器异常泄漏的失效分析 17.核电站变压器用继电器浮球的失效分析 6.1.2主要参考文献 Zhen-Guo Yang*, Yi Gong, Jian-Zhong Yuan. Failure analysis of leakage on titanium tubes within heat exchanger in a nuclear power plant. Part 1: Electrochemical corrosion Materials and Corrosion,2012,63(1):7-17 2. Yi Gong, Zhen-Guo Yang*, Jian-Zhong Yuan Failure analysis of leakage on titanium tubes within heat exchanger in a nuclear power plant. Part I: Mechanical degradation Materials and Corrosion,2012,63(1):18-28

4 13. 不同辐照剂量对核电用电缆材料的性能影响分析 14. 主泵径向止推轴承室O形密封圈的失效分析与解决对策 15. 先进压水堆蒸汽发生器管板储存过程中腐蚀失效分析与及预防 16. 核电回路系统缠绕管换热器异常泄漏的失效分析 17. 核电站变压器用继电器浮球的失效分析 6.1.2 主要参考文献 1. Zhen-Guo Yang*, Yi Gong, Jian-Zhong Yuan. Failure analysis of leakage on titanium tubes within heat exchanger in a nuclear power plant. Part I: Electrochemical corrosion. Materials and Corrosion, 2012, 63 (1): 7-17. 2. Yi Gong, Zhen-Guo Yang*, Jian-Zhong Yuan. Failure analysis of leakage on titanium tubes within heat exchanger in a nuclear power plant. Part II: Mechanical degradation Materials and Corrosion, 2012, 63 (1): 18–28. 6.1 核电装置的失效分析

6核电装置的失效分析 3. Fei-Jun Chen, Chen Yao, Zhen-Guo Yang* Failure analysis on abnormal of heat-transfer titanium tubes of condensers in nuclear power plant Part I: corrosion and wear. Engineering Failure Analysis, 2014,37:29-41 4. Fei-Jun Chen, Chen Yao, Zhen-Guo Yang*. Failure analysis on abnormal wall thinning of heat-transfer titanium tubes of condensers in nuclear power plant PartIl: erosion and cavitation corrosion. Engineering Failure Analysis, 2014, 37: 42-52 5. Xiao-Lei Yang, Qun Ding, Zhen-Guo Yang* Failure analysis of O-ring gasket of electric hydraulic system in nuclear power plant. Engineering Failure Analysis, 2017, 79: 232-244 6. Tong-Tong Bi, Zhen-Guo Yang*. Failure analysis on speed reducer shaft sluice gate in nuclear power plant. Engineering Failure Analysis, 2017,80:453-463

5 3. Fei-Jun Chen, Chen Yao, Zhen-Guo Yang*. Failure analysis on abnormal of heat-transfer titanium tubes of condensers in nuclear power plant Part I: corrosion and wear. Engineering Failure Analysis, 2014, 37: 29-41. 4. Fei-Jun Chen, Chen Yao, Zhen-Guo Yang*. Failure analysis on abnormal wall thinning of heat-transfer titanium tubes of condensers in nuclear power plant PartII: erosion and cavitation corrosion. Engineering Failure Analysis, 2014, 37: 42-52. 5. Xiao-Lei Yang, Qun Ding, Zhen-Guo Yang*. Failure analysis of O-ring gasket of electric hydraulic system in nuclear power plant. Engineering Failure Analysis, 2017, 79: 232–244. 6. Tong-Tong Bi, Zhen-Guo Yang*. Failure analysis on speed reducer shaft sluice gate in nuclear power plant. Engineering Failure Analysis, 2017, 80: 453-463. 6.1 核电装置的失效分析

61核电装置的失效分析 7. Yi Gong, Shi-Meng Hu, Jing-Lu Fei, Xiao-Lei Yang, Zhen-Guo Yang Ai-Hua Guo, Xiu-Qiang Shi, Yong-Cheng Xie Comparative study on degradation of ethylene-propylene rubber for nuclear cables from gamma and beta irradiation. Polymer Testing, 2017, 60: 102-109. 8. Qun Ding, Zhen-Guo Yang*, Hong-Lian Zheng, Xiao Lou. Failure analysis on abnormal leakage of TP321 stainless steel pipe in hydrogen-eliminated system of nuclear power plant Engineering Failure analysis, 2018, 89: 286-292 9. Tong-Wei Ni, Qun Ding, Zhen-Guo Yang*, Hong-Lian Zheng, Xiao Lou Failure analysis on premature fracture of boric acid recycle pump shaft in 1000 MW nuclear power plant Engineering Failure analysis, 2018, 92: 317-326. 10. Yi Gong, Qun Ding, Zhen-Guo Yang*. Failure analysis on premature fracture of anchor bolts in seawater booster pump of nuclear power plant Engineering Failure Analysis, 2019, 97: 10-19

6 6.1 核电装置的失效分析 7. Yi Gong, Shi-Meng Hu, Jing-Lu Fei, Xiao-Lei Yang, Zhen-Guo Yang* Ai-Hua Guo, Xiu-Qiang Shi, Yong-Cheng Xie. Comparative study on degradation of ethylene-propylene rubber for nuclear cables from gamma and beta irradiation. Polymer Testing, 2017, 60: 102-109. 8. Qun Ding，Zhen-Guo Yang*，Hong-Lian Zheng, Xiao Lou. Failure analysis on abnormal leakage of TP321 stainless steel pipe in hydrogen-eliminated system of nuclear power plant. Engineering Failure Analysis, 2018, 89: 286-292. 9. Tong-Wei Ni，Qun Ding, Zhen-Guo Yang*, Hong-Lian Zheng, Xiao Lou. Failure analysis on premature fracture of boric acid recycle pump shaft in 1000 MW nuclear power plant. Engineering Failure Analysis, 2018, 92: 317-326. 10. Yi Gong, Qun Ding，Zhen-Guo Yang*. Failure analysis on premature fracture of anchor bolts in seawater booster pump of nuclear power plant. Engineering Failure Analysis, 2019, 97: 10-19

61核电装置的失效分析 11. Yi Gong, Jie Tang, Bei-Ni Sun, Zhen-Guo Yang*, Xiu-Qiang Shi, on different methods for determination of activation energies of J Xiao-Qiang Liu, Yong-Cheng Xie, Xue-Lian Xu Comparative stud nuclear cable materials, Polymer Testing, 2018, 70: 81-91. 12. Yi Gong, Fu-Qiu Ma, Yun Xue, Cai-Shan Jiao, Zhen-Guo Yang". Failure analysis on leaked titanium tubes of seawater heat exchangers in recirculating cooling water system of coastal nuclear power plant. Engineering Failure Analysis, 2019, 101: 172-179. 13. Yi Gong, Jie Tang, Xiao-Lei Yang, Zhen-Guo Yang*, Xiu-Qiang Shi Yong-Cheng Xie, Ai-Hua Guo, Jian-Feng Xu. Effect of irradiation dose rates on ethylene-propylene rubber for nuclear cables Applied surface science, 2019, 484: 845-852 14. Xiao-Lei Yang, Sheng-Hui Wang, Yi Gong, Zhen-Guo Yang*. Failure analysis on abnormal bursting of heat transfer tubes in spiral-wound heat exchanger for nuclear power plant Engineering Failure Analysis, 2020,107:166-179

7 6.1 核电装置的失效分析 11. Yi Gong, Jie Tang, Bei-Ni Sun, Zhen-Guo Yang∗, Xiu-Qiang Shi, Xiao-Qiang Liu, Yong-Cheng Xie, Xue-Lian Xu. Comparative study on different methods for determination of activation energies of nuclear cable materials, Polymer Testing, 2018, 70: 81-91. 12. Yi Gong, Fu-Qiu Ma, Yun Xue, Cai-Shan Jiao, Zhen-Guo Yang*. Failure analysis on leaked titanium tubes of seawater heat exchangers in recirculating cooling water system of coastal nuclear power plant. Engineering Failure Analysis, 2019, 101: 172-179. 13. Yi Gong, Jie Tang, Xiao-Lei Yang, Zhen-Guo Yang*, Xiu-Qiang Shi, Yong-Cheng Xie, Ai-Hua Guo, Jian-Feng Xu. Effect of irradiation dose rates on ethylene-propylene rubber for nuclear cables. Applied Surface Science, 2019, 484: 845-852. 14. Xiao-Lei Yang, Sheng-Hui Wang, Yi Gong, Zhen-Guo Yang*. Failure analysis on abnormal bursting of heat transfer tubes in spiral-wound heat exchanger for nuclear power plant. Engineering Failure Analysis, 2020, 107: 166-179

61核电装置的失效分析 5. Yi Gong, Ming-Ying Du, Fu-Qiu Ma, Guang-Qing He, Yun Xue, Cai Shan Jiao, Xiao-Lei Yang, Rong-Bo Li, Zhen-Guo Yang*. Failure analysis and prevention of corrosion occurring during storage on steam generator tube sheet for advanced Pwr, part l: root causes analysis Engineering Failure Analysis, 2020, 115: 104710 Li, Xiao-Jun Li, Cai-Lin Jiang, Xiao-Qiang Liu, Xue-Lian Xu, Ai0 16. Yi Gong, Ming-Ying Du, Guang-Qing He, Zhen-Guo Yang*, rong-Bo Hua Guo. Failure analysis and prevention of corrosion occurring during storage on steam generator tube sheet for advanced PWr, Part II: corrosion prevention design. Engineering Failure Analysis, 2020,115:104688. 17. Yi-Min Mo, Yi Gong, Zhen-Guo Yang*. Failure analysis on the o ring of radial thrust bearing room of main pump in a nuclear power plant Engineering Failure Analysis, 2020, 115: 104673

8 6.1 核电装置的失效分析 15. Yi Gong, Ming-Ying Du, Fu-Qiu Ma, Guang-Qing He, Yun Xue, Cai￾Shan Jiao, Xiao-Lei Yang, Rong-Bo Li, Zhen-Guo Yang*. Failure analysis and prevention of corrosion occurring during storage on steam generator tube sheet for advanced PWR, Part I: root causes analysis. Engineering Failure Analysis, 2020, 115: 104710. 16. Yi Gong, Ming-Ying Du, Guang-Qing He, Zhen-Guo Yang*, Rong-Bo Li, Xiao-Jun Li, Cai-Lin Jiang, Xiao-Qiang Liu , Xue-Lian Xu, Ai￾Hua Guo. Failure analysis and prevention of corrosion occurring during storage on steam generator tube sheet for advanced PWR, Part II: corrosion prevention design. Engineering Failure Analysis, 2020, 115: 104688. 17. Yi-Min Mo，Yi Gong，Zhen-Guo Yang*. Failure analysis on the O￾ring of radial thrust bearing room of main pump in a nuclear power plant. Engineering Failure Analysis, 2020, 115: 104673

61核电装置的失效分析 18. Xiao-Lei Yang, Yi Gong, Zhen-Guo Yang*. Failure analysis on abnormal leakage between tubes and tubesheet of spiral-wound heat exchanger for nuclear power plant. Engineering Failure Analysis, 2020,118:104900

9 6.1 核电装置的失效分析 18. Xiao-Lei Yang, Yi Gong, Zhen-Guo Yang*. Failure analysis on abnormal leakage between tubes and tubesheet of spiral-wound heat exchanger for nuclear power plant. Engineering Failure Analysis, 2020, 118: 104900

62火电装置的失效分析 6.2.1典型案例分析 1.超超临界1000MW火电机组循环水泵断裂的失效分析 2.T91钢管异种钢焊接工艺评定与寿命评估 3.超超临界机组T92/HR3C异种钢焊接蠕变寿命评定 4.超超临界机组T92/ Super304异种钢焊接性能评定 5.锅炉二次过热器后屏炉管的腐蚀失效分析 6.600MW火电机组电动机SKF滚动轴承的失效分析 7.汽轮机EH系统油动机螺栓断裂的失效分析 8.汽轮机DEH系统电液伺服阀异常堵塞的失效分析 622主要参考文献 1. Yue-Yue Ma, Shi Yan, Zhen-Guo Yang*, Guo-Shui Qi, Xin-You He Failure analysis on circulating water pump of duplex stainless steel in 1000 MW ultra-supercritical thermal power Engineering Failure Analysis, 2015, 47: 162-177

10 6.2.1 典型案例分析 1. 超超临界1000MW火电机组循环水泵断裂的失效分析 2. T91钢管异种钢焊接工艺评定与寿命评估 3. 超超临界机组T92/HR3C异种钢焊接蠕变寿命评定 4. 超超临界机组T92/Super304异种钢焊接性能评定 5. 锅炉二次过热器后屏炉管的腐蚀失效分析 6. 600MW火电机组电动机SKF滚动轴承的失效分析 7. 汽轮机EH系统油动机螺栓断裂的失效分析 8. 汽轮机DEH系统电液伺服阀异常堵塞的失效分析 6.2.2 主要参考文献 1. Yue-Yue Ma, Shi Yan, Zhen-Guo Yang*, Guo-Shui Qi, Xin-You He. Failure analysis on circulating water pump of duplex stainless steel in 1000 MW ultra-supercritical thermal power. Engineering Failure Analysis, 2015, 47: 162-177. 6.2 火电装置的失效分析

62火电装置的失效分析 2. Jian Cao, Yi Gong, Zhen-Guo Yang* Microstructural analysis on creep properties of dissimilar materials joints between T92 martensitic and hr3c austenitic steels. Materials science and Engineering A, 2011, 528: 6103-6111 3. Zhi-Qiang Yu, Zhen-Guo Yang. Analysis of fatigue fracture on the outer ring of a cylindrical roller bearing in an air blower motor. Journal of Failure Analysis and Prevention, 2012, 12(4): 427-437 4. Jian Cao, Yi Gong, Kai Zhu, Zhen-Guo Yang*, Xiao-Ming Luo, Fu-Ming Gu. Microstructure and mechanical properties of dissimilar materials joints between T92 martensitic and s304H austenitic steels. Materials and Design, 2011, 32(5): 2763-2770 5. Yi Gong, Zhen-Guo Yang* Corrosion evaluation of one dry desulfurization equipment- circulating fluidized bed boiler. Materials and Design, 2011, 32(1): 671-681

11 2. Jian Cao, Yi Gong, Zhen-Guo Yang*. Microstructural analysis on creep properties of dissimilar materials joints between T92 martensitic and HR3C austenitic steels. Materials Science and Engineering A, 2011, 528: 6103-6111. 3. Zhi-Qiang Yu, Zhen-Guo Yang. Analysis of fatigue fracture on the outer ring of a cylindrical roller bearing in an air blower motor. Journal of Failure Analysis and Prevention, 2012, 12(4) : 427–437. 4. Jian Cao, Yi Gong, Kai Zhu, Zhen-Guo Yang，Xiao-Ming Luo, Fu-Ming Gu. Microstructure and mechanical properties of dissimilar materials joints between T92 martensitic and S304H austenitic steels. Materials and Design, 2011, 32(5): 2763-2770. 5. Yi Gong, Zhen-Guo Yang*. Corrosion evaluation of one dry desulfurization equipment  circulating fluidized bed boiler. Materials and Design, 2011, 32(1): 671-681. 6.2 火电装置的失效分析